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NAME OF PROJECT

Extraction System and Plant Engineering End of line

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CLIENT: FORD WERKE GmbH

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PERIOD OF EXECUTION: July 2016 – December 2016

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AMOUNT OF THE PROJECT: 653.000 €

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DESCRIPTION OF THE WORKS

Improvement of the existing extraction system, a new installation of an extraction system, plant engineering and civil works related to the new 4 Headlamp Aiming stations + repair for B479. The scope includes rearrangements, plant engineering, civil work, network connection, delivery, mechanical and electrical installation, testing, commissioning and documentation.

Plant Engineering and Civil works Headlamp Aiming (4 lines) + repair line
In line stations (basic)/offline station. Each consisting of
-Centralizer unit
-Headlight aiming each
-1*light collecting box with VisiCon camera
-2*Automatic powertools for headlamp height adjustment
-LKA camera alignment targets
-4 wheel house height measurement units
-Basic station equipment for ACC + alignment target

For the functionality of one headlamp aiming stations (4 needed + repair) it is required:

16A 400 V Power Supply
-Connection to Rital Cabinet 1200*600*2000 (double cabinet)
-Lütze B wiring o AC top mounted

Civil work for centralizer unit
-Pit for centralizer unit front 600*3000*200mm (approximately)
-Pit for centralizer unit rear unit 1000*3000*200mm (approximately)
-The two pits has to be connected (channel) to each other for pneumatic supply (6-8bar)
-One additional pit (Channel) connected to front pit for pneumatic supply

Pneumatic connection 6 bar
-Installation of pneumatic pipes (1”)
-Valve installation
-Connection to main system

Extraction system
-Rearrangement/Extension of current extraction system to cover extraction during vehicle is moving
-Relocation of existing extraction flap (2lines)
-New Extraction System installation 4 lines
-Safety “stop” system